I didn't read through this whole thread, but want to just put my experience out there. I have had 6 different L7 15's, and 3 of them at some point had a odd rattle. It was due to a broken piece of glue being inside the cone space... taking the woofer out of the box and flipping it around would tell you if there was a piece of this glue in there moving around.. It's almost like a piece of glass. I had to cut it out of my last ones and epoxy over the hole... reason for this was because I didn't want to risk getting anything stuck down by the motor, and it was easy to just cut open a flap, extract the loose piece and just epoxy the flap closed again. Never had another problem like that again.